Vertical Lift Module

The vertical lift is a key component of fully automated dense storage systems, enabling the vertical movement of goods and four-way shuttles within the system. It consists of a base frame, lower, middle, and upper frames, counterweight system, and cargo platform. Built from welded steel pipes and plates, the structure offers high strength, torsion, and bending resistance. Using a gear-and-rack mechanism, four synchronized motors drive the platform up and down, with counterweights improving energy efficiency. The modular middle frame allows height adjustments, while adjustable counterweights enable handling of goods with different weight capacities.

Application

Application

Intelligent Control & Advanced Automation

• AI-powered Scheduling: The HEGERLS Vertical Lift Module integrates intelligent algorithms for coordinated operation and dynamic path planning, boosting handling efficiency by over 30% with nearly 100% accuracy.

• Full Automation & Remote Operation: Supports automated tasks via upper-level dispatch systems, reducing manual intervention. Features touch screen remote control with a visual interface for ease of use.

Precision & High Efficiency

• High-Precision Gear & Rack Drive: Equipped with four servo brake motors for smooth, noise-free transmission and precise positioning (≤2 mm), ideal for high-frequency operations.

• Redundant Servo Braking: Each servo module can independently brake, ensuring double protection for accuracy and safety.

• Fast, Flexible Throughput: Adjustable speeds (up to 60 m/min under full load) to meet diverse operational needs. Works seamlessly with shuttles and stacker cranes for ultra-high-density storage.

Flexibility & Adaptability

• Multi-Scenario Compatibility: Handles pallets, totes, and irregular goods across industries such as e-commerce, manufacturing, and logistics.

• Space Optimization: Compact design fits narrow spaces, improving space utilization by up to 30%.

Safety & Reliability Upgrades

• High-Strength Structure: Rigid welded base frame and I-beam columns offer 3× the strength of sheet metal designs.

• Multi-layer Safety Protection: Dual electronic + mechanical limits, overload protection, anti-loosening devices, and full protective enclosures ensure safe operation.

• Elevator-grade Guiding System: Smooth, precise lifting with T-rail guidance, shock absorption, and stable movement.

• Reduced Human Error: Full automation minimizes operational risks from fatigue or mistakes.

Cost Savings & Sustainability

• Labor Cost Reduction: Automation replaces multiple operators, cutting labor costs by up to 80%.

• Energy & Maintenance Efficiency: Intelligent control lowers idle running time, reduces power consumption, and simplifies maintenance with modular design.

Intelligent Four-Way Shuttle Layer Changing

• The lift is powered on and in standby mode.

• Dispatch the four-way shuttle that needs to change levels to the designated layer-changing position.

• Confirm the cargo platform position; the platform rises or descends to align with the target rack level, ensuring the platform track is level with the rack track.

• Once alignment is complete, the intelligent four-way shuttle exits the lift to continue its assigned tasks. The cargo platform then returns to the ground level and waits for the next command.

Cargo Storage and Retrieval

Storage Operation

• The lift is powered on and in standby mode.

• Goods are transported to the lift’s cargo platform by the four-way shuttle.

• The cargo platform rises to the target rack level, aligning its track with the rack track.

• The four-way shuttle transfers the goods from the lift to the rack position. The platform then returns to the ground level to await the next command.

Retrieval Operation

• The cargo platform receives the retrieval command and rises to the target rack level, aligning its track with the rack track.

• The four-way shuttle collects the goods from the rack and delivers them to the corresponding position on the cargo platform.

• The cargo platform descends to the ground level, and the four-way shuttle delivers the goods out of the lift.

What makes HEGERLS Vertical Lift Module different from a traditional lift?

It uses AI-powered control, servo-driven gear-and-rack transmission, and precision positioning to significantly improve efficiency, reliability, and safety over traditional systems.

Can it work with other HEGERLS shuttle or stacker solutions?

Yes, it integrates seamlessly with HEGERLS two-way/four-way shuttles and stacker crane systems.

Is it suitable for cold storage environments?

Yes. The system is adaptable for temperatures ranging from -40°C to +60°C (customizable options).

Take Your Storage System to the Next Level？

Looking to boost your warehouse performance with intelligent vertical lifting? The HEGERLS Vertical Lift Module offers unmatched precision, flexibility, and automation — tailored for shuttle and ASRS environments.

Let our experts help you design the perfect vertical solution.