Automated High-Bay Warehouse for Pet Food Storage

2025-08-18

Project Information

Client Location: Thailand

Industry: Pet Food Manufacturing & Distribution

Warehouse Type: High-bay automated storage & retrieval system (AS/RS)

Total Area: 3,800 m²

Warehouse Dimensions: 80m (L) × 48m (W) × 20.5m (H)

Storage Capacity:12,192 pallet positions

Equipment:

  • 6 double-mast rail-guided stacker cranes

  • Circular conveyor system in front zone

  • Chain conveyors, roller conveyors, lifting transfer units, and pallet lifters

  • 4 inbound/outbound stations

  • Integrated WMS system connected to MES


Project Overview

This large-scale AS/RS warehouse was custom-built for a leading pet food manufacturer in Thailand. Designed to handle both finished goods and raw materials, the facility spans 3,800 m² and reaches a height of 20.5 meters, offering compact, vertical storage for over 12,000 pallets.

Six double-mast stacker cranes operate in six double-deep aisles to ensure rapid, automated retrieval. In the front zone, a closed-loop conveyor system enables seamless pallet transportation with various conveyor technologies, including chain and roller conveyors, lift & transfer units, and ground-level lifters.

The warehouse also features a WMS (Warehouse Management System) integrated with the client’s MES platform, enabling full control of inventory flow, real-time visibility, and efficient order execution.


Project Highlights

  • 12,192 pallet positions in just 3,800㎡ footprint

  • 6 fully automated stacker crane aisles for fast throughput

  • Fully integrated WMS + MES for intelligent inventory control

  • Mixed material handling (raw materials + finished products)

  • Modular conveyor system with smart transfer coordination

Automated High-Bay Warehouse for Pet Food Storage


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