As global manufacturing, e-commerce, and industrial logistics continue to grow at unprecedented speed, the need for reliable Heavy Duty Racking systems has surged across markets. Today, HEGERLS announced a new generation of high-strength, precision-engineered heavy duty rack structures designed for factories, 3PL warehouses, cold-chain hubs, automotive parts storage, and large-volume pallet operations.
With supply chains becoming increasingly automated and internationalized, warehouse operators require racking systems that deliver maximum load-bearing performance, seismic resistance, safety assurance, and compatibility with automated equipment. HEGERLS new range responds precisely to these demands.
Global Warehousing Shifts Drive Demand for Higher Load Capacity
The last three years have reshaped warehouse operations worldwide. Rising SKU diversity, heavier pallet loads, and high-throughput storage requirements are pushing businesses to upgrade conventional racking to more reinforced, high-density structures.
Industries such as:
lAutomotive & Machinery Manufacturing (engines, metal parts, molds, gearboxes)
lFood & Beverage Distribution
lConstruction Materials
lCold Storage & Frozen Goods
lLarge-Scale 3PL Companies
…require racking that can sustain 2–5 tons per level, withstand forklift impacts, maintain structural stability over years of operation, and integrate with shuttles, stacker cranes, or AGVs.
HEGERLS Product Director stated:
“Heavy duty racking is no longer just a steel structure — it has become the backbone of automated logistics. Our latest system is engineered for both extreme durability and future automation compatibility.”
New HEGERLS Heavy Duty Racking: Built for Safety, Strength, and Long-Term ROI
HEGERLS newly released system includes selective pallet racking, drive-in racking, shuttle racking, and customized structural racking. Each design is enhanced with next-level load-bearing features:
1. High-Strength Steel & Precision Welding
Using certified Q235/Q355 high-tensile steel, all beams, columns, and bracings undergo advanced robotic welding, resulting in minimal deformation and high resistance to dynamic load shocks.
2. Enhanced Load Capacity (Up to 5,000 kg per Level)
Designed and tested for industries handling heavy molds, palletized liquids, machinery components, and bulk commodities.
3. Modular Engineering for Automated Systems
Fully compatible with:
lAGV/AMR interactions
This allows warehouses to start with manual operations and later upgrade to automation without rebuilding the structure.
Four-way shuttles
Two-way shuttles
Stacker cranes
Pallet conveyors
ASRS systems
4. Multi-Level Safety Protection
lAnti-collapse mesh
lUpright protectors
lGuide rails
lBack stoppers
lFire-safety aisle design
lSeismic-resistant baseplates
Ensures compliance with European FEM, RMI, and CE standards.
5. Long-Term Cost Reduction
The structural rigidity significantly reduces maintenance over time, improving operational uptime and delivering a strong long-term return on investment for warehouse upgrades.
Industry Case Studies Highlight Global Demand
1. China – Automotive Components Warehouse
A leading auto-parts supplier upgraded its manual pallet racks to HEGERLS heavy duty ASRS racking. The structure was engineered to integrate with Stacker Crane pallet delivery. Result:
l62% storage density increase
l30% improvement in pallet flow efficiency
lZero safety incidents since installation
2. Chile – Cold Storage Facility
A national cold-chain company deployed heavy duty mobile racks designed for -25°C operations. Beam reinforcement and anti-corrosion treatments extended the expected service life by over 10 years.
3. Middle East – Industrial Materials Distribution Center
Extreme climate-resistant racking (high heat, sand, and humidity) was installed with reinforced epoxy coating. The customer reported a 40% increase in throughput due to optimized aisle width and higher vertical clearance.
Heavy Duty Racking Becomes Core Infrastructure for Robotics-Enabled Warehousing
As robotics adoption increases, warehouses require structures that can withstand year-round high-frequency automation. Heavy duty racking is transitioning from a static structure into an operational platform supporting:
lRobotic shuttle systems
lAuto pallet retrieval
lHigh-speed conveyors
lVertical lift modules
lPallet-handling AMRs
lWMS/WCS real-time control
HEGERLS heavy duty range integrates robust mechanical design with digital capability, enabling smart warehouse upgrades.
“The future of storage is high-density, high-safety, automation-ready,” added HEGERLS Product Director.
“Heavy duty racking is the foundation that allows companies to unlock robotics and intelligent systems.”
Global Expansion: HEGERLS Strengthens Its International Footprint
With rapid growth in Europe, Southeast Asia, and the Middle East, HEGERLS is expanding manufacturing capacity, investing in automated steel processing lines, and establishing more overseas engineering teams.
New service upgrades include:
lOn-site installation teams in multiple countries
lFaster structural design customization
lGlobal engineering standard compliance
l24-hour online technical support
lTurn-key warehouse planning (racking + shuttle system + software)
The company’s “One System, One Solution” approach aligns heavy duty racking with shuttles, VLMs, and integrated racking systems, delivering seamless scalability for future automation.
A Forward-Looking View: Heavy Duty Racking as the Backbone of Future Logistics
As global warehouses continue shifting toward larger volumes, faster operations, and automated handling, heavy duty racking will play an even more critical role in shaping the infrastructure of modern logistics.
Key trends for 2025–2030 include:
l Greater investment in structural safety
l Integration of AI-driven WMS/WCS
l Hybrid racking + shuttle systems
l Taller warehouses enabled by stronger uprights
l Cold-chain and e-commerce expansion
l Robotics-supported pallet transportation
HEGERLS new heavy duty racking line positions the company as a leader in this transformation — delivering strength, scalability, and automation readiness.
Ready to upgrade to Heavy Duty Racking engineered for the next decade?
Contact HEGERLS today to plan a high-load, automation-ready warehouse system tailored to your future operations.
Contact Info
Website: https://www.hegerlsstorage.com/
Email: hegerls1@hegerlsstorage.com
Phone: +86-311-87240955
